Berks Plant Design & Maintenance, Inc. Your Machinery and Automation Partner Since 1981

610-916-0666

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Inline Plugger

* THIS OVERVIEW PAGE DOES NOT LINK TO OUR ACTIVE INVENTORY *

BPDM can supply a variety of used Inline Pluggers, either as-is, reconditioned or rebuilt. Machines are also commonly supplied ready for production.


Other Types of Capping Machinery

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HOW IT WORKS

Inline Plugger placing machinery applies Pluggers to the neck finish of bottles in continuous motion while on a single conveyor. The Over Caps are fed single file down a chute to a chute end or escapement where caps are stripped one at a time by either the neck finish of a container, or are picked and positioned into a vertical carousel that places the Pluggers onto the neck finish of the traveling bottle, in this case timed by a feed screw. Then a down pressure system dependent on the above options snaps the Plugger in place. Pluggers are oriented to travel down the cap chute using several methods including vertical sorters, centrifugal sorters, vibratory bowl sorters, or elevator sorters depending on the Plugger and speed requirements.

Bottles or containers are stabilized and driven through the capping machine using a belt system, or may be configured as a single head inline plugger. Containers feeding into a Single Head Inline Plugger reach an indexing/anti-rotational system which places the container under the single plugging chuck. There are several variations of indexing systems employed by Inline Single Head Plugger machines. Many times, Pluggers are placed, and a standard cap is torqued onto external threads (pharmaceuticals, nutraceuticals, distilled spirits, other flow restrictions).

COMMERCIAL APPLICATION

Inline Pluggers are available using various configurations dependent upon speed requirements as well as Plugger/container configurations. Plugger Inserting Machines are commonly used in the food, dairy, distilled spirits and cosmetic industries.

EXAMPLE IMAGES - FOR ILLUSTRATION PURPOSES ONLY

  • Inline Plugger

    Inline Plugger Inserting Machine.

  • Used Inline Single Head Plugger

    Inline Single Head Plugger

  • Inline Plugging Machinery

    Two Examples of Internal Fitements

Cap Feeders

Bulk Feeder Elevator with Linear Disc Bottle Unscrambler

Bulk Cap Elevator and Cap Blower

Why it is Used with Capping Machinery

Bulk Cap Elevator

Bulk Cap Elevators are used to automatically maintain the amount of caps in a cap sorter allowing for optimal sorter operation while eliminating the need for operators to load caps and maintain reasonable quantities of caps.

Usually, the operation of the elevator is integrated to the capper using a variety of cap level sensors.

Cap Blower

Cap Blowers use filtered air to blow caps to a cap sorter utilizing tubing that guides the caps to the cap sorter.

Cap Blowers can be advantageous because they can feed caps at a high rate, and can be placed further away from the sorter itself.

Berks Plant Design & Maintenance Services

BPDM supplies Pluggers from our inventory, as well as Surplus Machinery whether it be idle or scheduled for removal. We've been in business since 1981 and can help you find the best possible, cost efficient solution for your application. Contact us for more information.

Berks Plant Design & Maintenance 150 Birch Hill Road Shoemakersville, PA 19555 Phone: 610-916-0666 Fax: 610-926-1584 Email:
Berks Plant Design & Maintenance's headquarters is located in Berks County in Shoemakersville, PA. We provide packaging equipment, process machinery, bottling equipment, parts, and services to clients anywhere in the United States, Canada, Mexico, and other points abroad. Our clients know our reputation for our expertise and excellence in customer service. Our equipment experts will help you identify your needs, and work with your budget to get you the best possible equipment solutions for your next project.